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This Cyclepedia XR 650 manual covers 1988 – 2000 Honda XR600R and 1993 – 2017 Honda XR650L motorcycles.
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Quick Reference – Bolt and Nut Torque and Size Specification, Bolt Tightening Torque, Periodic Maintenance, Torque Conversions, XR600R Specifications, XR650L Specifications, VIN Number Location, Troubleshooting Information
Broken Bolt Removal – Exhaust Stud Removal, Broken Bolt Removal, Exhaust Stud Removal
External Components – Fuel Tank, Foot Pegs, Headlight Removal, Seat, Side Covers
Periodic Maintenance – Air Filter Servicing, Brake Fluid (Front), Brake Fluid (Rear), Compression Check, Crankcase Oil Replacement, Drive Chain, Engine Idle Speed, Exhaust System, Periodic Maintenance Chart, Sparkplug Inspection, Throttle Free Play, Tire Inspection, Valve Adjustment
Engine – Alternator Replacement, Compression Check, Crankshaft Removal Inspection Assembly, Cylinder and Piston Removal, Engine Information, Engine Removal, Flywheel and Starter Clutch Installation, Flywheel and Starter Clutch Removal, Left Engine Cover Disassembly, Left Engine Cover Reassembly, Oil Change, Right Side Cover and Clutch Installaion, Right Side Cover and Clutch Removal, Seal Replacement, Starter Reduction Gear Assembly, Transmission Disassembly, Transmission Reassembly, Valve Adjustment, Valve Train Reassembly, Valve Train Reassembly
Final Drive – Chain, Front Sprocket, Rear Sprocket
Front Wheel – Front Wheel Bearing, Front Wheel Inspection, Front Wheel Installation, Front Wheel Removal, Tires Removal/Installation, Tire Inspection, Wheel Truing, Wheel Balancing
Rear Wheel – Rear Wheel Bearing Replacement, Rear Wheel Inspection, Rear Wheel Installation, Rear Wheel Removal, Tires Removal/Installation, Tire Inspection, Wheel Truing, Wheel Balancing
Steering – Steering Installation and Adjustment, Steering Removal and Inspection, Steering/Suspension Troubleshooting
Front Suspension – Fork Removal, Fork Disassembly, Fork Inspection, Fork Oil Replacement, Fork Reassembly, Fork Seal Replacement
Rear Suspension – Rear Suspension Settings, Removal & Installation
Fuel System – Air Filter, Carburetor Removal, XR600R Carburetor Disassembly, XR600R Carburetor Reassembly, XR600R Fuel Petcock, XR650L Carburetor Disassembly, XR650L Carburetor Reassembly, XR650L Fuel Petcock
Front Brakes – Front Brake Bleeding, Front Brake Disc Inspection, Front Brake Fluid Inspection, Front Brake Pad Inspection and Removal, Front Caliper Rebuild, Front Master Cylinder Rebuild, Brake Troubleshooting
Rear Brakes – Rear Brake Disc Inspection, Rear Brake Fluid Inspection, Rear Brake Pedal Adjustment, Rear Brake Bleeding, Rear Brake Removal and Replacement, Rear Caliper Rebuild, Rear Master Cylinder Rebuild, Brake Troubleshooting
Exhaust System – Exhaust Removal
Electrical System – Battery Replacement, Battery, Electric Starter, Electrical Component Location, Headlight Bulb Replacement, Ignition Coil, Spark Plug, Taillight Bulb Replacement, Testing Electrical Components, Turn Signal Bulb Replacement, Wiring Diagrams, Electrical Troubleshooting
Troubleshooting – Brake Troubleshooting, Electrical Troubleshooting, Engine Troubleshooting, Steering/Suspension Troubleshooting
The Cyclepedia Honda XR600R, XR650L manual covers the following Honda XR motorcycles:
1988 Honda XR600R offroad motorcycles
1989 Honda XR600R offroad motorcycles
1990 Honda XR600R offroad motorcycles
1991 Honda XR600R offroad motorcycles
1992 Honda XR600R offroad motorcycles
1993 Honda XR600R offroad motorcycles
1994 Honda XR600R offroad motorcycles
1995 Honda XR600R offroad motorcycles
1996 Honda XR600R offroad motorcycles
1997 Honda XR600R offroad motorcycles
1998 Honda XR600R offroad motorcycles
1999 Honda XR600R offroad motorcycles
2000 Honda XR600R offroad motorcycles
1993 Honda XR650L dual sport motorcycles
1994 Honda XR650L dual sport motorcycles
1995 Honda XR650L dual sport motorcycles
1996 Honda XR650L dual sport motorcycles
1997 Honda XR650L dual sport motorcycles
1998 Honda XR650L dual sport motorcycles
1999 Honda XR650L dual sport motorcycles
2000 Honda XR650L dual sport motorcycles
2001 Honda XR650L dual sport motorcycles
2002 Honda XR650L dual sport motorcycles
2003 Honda XR650L dual sport motorcycles
2004 Honda XR650L dual sport motorcycles
2005 Honda XR650L dual sport motorcycles
2006 Honda XR650L dual sport motorcycles
2007 Honda XR650L dual sport motorcycles
2008 Honda XR650L dual sport motorcycles
2009 Honda XR650L dual sport motorcycles
2010 Honda XR650L dual sport motorcycles
2011 Honda XR650L dual sport motorcycles
2012 Honda XR650L dual sport motorcycles
2013 Honda XR650L dual sport motorcycles
2014 Honda XR650L dual sport motorcycles
2015 Honda XR650L dual sport motorcycles
2016 Honda XR650L dual sport motorcycles
2017 Honda XR650L dual sport motorcycles
Clymer Manuals Honda XR600R, 1991-2000 & XR650L 1993-2012 M221
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More About - Clymer Manuals Honda XR600R, 1991-2000 & XR650L 1993-2012 M221
1993-2012 HONDA XR650L
See Clymer Manuals M225 for 2000-2007 XR650R models.
QUICK REFERENCE DATA
Chapter One / General Information
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
Chapter Two / Troubleshooting
Electrical component replacement / Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Leakdown test / Clutch / Gearshift linkage / Transmission / Electrical testing / Starting system (XR650L) / Charging system (XR650L) / Ignition system / Front suspension and steering / Rear suspension / Brakes
Chapter Three / Lubrication, Maintenance and Tune-Up
Pre-ride inspection / Engine oil / Oil line strainer / Oil strainer screen / Air filter / Control cable inspection and lubrication / Clutch lever adjustment / Drive chain / Wheel bearing inspection / Emission control system (XR650L) / Spark plug / Valve clearance adjustment / Starter decompression lever adjustment (XR600R) / Compression test / Tune up
Chapter Four / Engine Top End
Cylinder head cover and camshaft / Camshaft chain tensioner / Cylinder head / Valves and components / Cylinder / Piston, pin and rings
Chapter Five / Engine Lower End
Engine removal-installation / Starter gear assembly / Flywheel and starter clutch / Kickstarter / Oil pump / Oil lines / Oil strainer screen / Primary drive gear / Camshaft chain and guides / Crankcase and crankshaft / Break-in
Chapter Six / Clutch and External Shift Mechanism
Clutch cable / Right crankcase cover / Clutch release lever / External shift mechanism
Chapter Seven / Transmission and Internal Shift Mechanism
Internal shift mechanism
Chapter Eight and Chapter Nine/ Fuel, Emmision Control and Exhaust Systems
Carburetor / Adjustments / Throttle cable / Choke cable / Fuel tank / Fuel valve / Crankcase breather system / Evaporative emission control system / Pulse seondary air injection system / Air box
Chapter Ten and Chapter Eleven/ Electrical System
Charging system / Alternator / Voltage regulator-rectifier / Ignition system / Ignition control module / Pulse generator / Ignition coil / Starting system / Starter / Starter relay / Clutch diode / Lighting system / Switches / Instrument cluster / Horn / Fuses
Chapter Twelve / Wheels, Tires and Drive Chain
Front and rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprockets / Tires / Wheel balance
Chapter Thirteen / Front Suspension and Steering
Handlebar / Handlebar grips / Front fork / Steering head / Steering play check and adjustment / Steering head bearing races
Chapter Fourteen / Rear Suspension
Shock absorber / Shock linkage / Swing arm
Chapter Fifteen / Brakes
Brake fluid / Brake service / Front and rear brake pads / Front and rear brake caliper / Front and rear brake master cylinder / Brake hose replacement / Brake disc / Brake pedal / Brake system draining / Brake bleeding
Chapter Sixteen / Body
Left side cover / Right side cover / Seat / Left hand guard / Right hand guard / Front fender / Rear fender / Air shroud (XR650L) / Frame guard / Sidestand
Color Wiring Diagrams
Models covered:
1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 XR600R XR600 R XR 600 R
1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 XR650L XR650 XR 650 L
Dual Sport Dualsport
Clymer Manuals Honda XR600R Manual
Clymer Manuals Honda XR650L Manual
Clymer Manuals Honda XR600R Online Manual
Clymer Manuals Honda XR650L Online Manual
2000 Honda Xr650l For Sale
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